Cementing
Services
Model TACS-2000
The Model
TACS-2000 system is a state-of-the-art complete mixing and pumping unit with a
computer based automatic control of cement slurry density. Designed (by SJS
Serva) for the most demanding oil and gas well cementing operations (both land
and offshore), it can be skid or trailer mounted. The quality of design,
component selection and manufacture makes it a benchmark in the industry.
Major Features
A.
Primary Mixing and Pump Skid
2, 3406TA CAT Diesel Engine, 490HP
each
2, HT750 Allison transmission
1, TPA600 X 4.0” Diameter Plunger Triplex
Pump (left pump)
1, TPA600 X 3.5” Diameter Plunger Triplex
Pump (right pump)
1, 7bbl mixing tank
1, 20bbl averaging tank (optional)
1, 20bbl displacement tank (i.e. two 10bbl
tanks)
2, 6 X 5 centrifugal pumps (cement mixing recirculation and transfer to triplex
pumps)
1,
4 X 3 centrifugal pump (mix water and displacement fluid)
1,
Automatic Mixing Control for density
1,
Fuel supply, 60gal day tank capacity (2)
1,
Air reservoir, 40gal
Radiator
cooling of engines and hydraulics
B.
Auxiliary Hydraulic Power Pack
1,
3126T CAT Diesel Engine 260HP
3,
Closed loop hydrostatic transmissions
1,
Fuel capacity, 45 gallons (2)
Radiator cooling of engine and hydraulics.
490HP with
mechanical fuel injection system; higher power can be obtained with electronic
fuel injection
Skid Dimensions and Weight
A.
Primary Mixing and Pump Skid
Gross
weight (dry):
39,400lb (17,872kg)
Weight (wet):
41,000lb (18,598Kg) estimated with
lubricant and hydraulic fluids only
Base
Frame size:
400mm X 58lb/ft (86.3kg/m) dual channel frame
Length, overall:
21ft (7315mm) without averaging tank
Width:
101.5in. (2578mm)
Height:
118.9in (3020mm) to top of console with cement metering valve removed –
normal for transport
B.
Auxiliary Hydraulic Power Pack
Gross
weight (dry):
3,080lb (1400kg)
Weight (wet):
3,480lb (1,582kg) estimated with lubricant and hydraulic fluids only
Base
Frame size:
150mm (5.9in) X 14.8lb/ft
(5kg/m) dual channel frame
Frame
Description:
Welded construction with channel and angle structural steel. Designed for
forklift or crane lifting.
Length, overall:
8.2ft (2490mm)
Width:
42 in. (1067mm)
Height:
73in (1854mm) with muffler
Height:
62in (1575mm) without muffler (minimum shipping height)
Benefits
High energy recirculating jet mixer ideal
for mixing thixotropic and
hard to mix slurries over wide slurry densities and mixing rates.
Computer based automatic density control ensures accurate slurry
density measurement.
Data acquisition and remote monitoring of job.
Density measurement is highly accurate and non-radioactive.
Simulator Program for system self-check and quick operator
training.
The 20bbl averaging makes operator’s job easier, provides a
cushion for fluctuations in bulk delivery and provides excellent density and
additive concentration averaging.
Recirculating mixer ensures more homogeneous slurry.
Easy to maintain.
Laboratory
Services
WEAFRI Laboratory is well equipped to
render laboratory services in all aspects of primary, squeeze and plug cementing
as well as water analysis and acid programs.
The following are some of the test
and service equipment in stock:
Atmospheric consistometer for slurry or fluid conditioning before tests.
Desktop
High Pressure/High Temperature Consistometer
Viscometer for rheological tests of service fluids.
Fluid Loss Filter Press (Max. pressure: 1,000psi and Max. Temp 2000F)
Pressurized Consistometer for determining thickening times of cement
slurries. Rated to 20,000psi and 3000F, it is fitted with a Euro
Therm digital controller. The Curing Chamber is used to investigate the
compressive strengths at curing times ranging from 8 to 24 hours.
A Whole Water analysis outfit including convenient field kits for on-site
analysis. The analyses cover tests like PH, total iron, phosphates, alkalis,
chlorides, hardness, sulphate, bicarbonate, hydrogen sulphide and acid
titration.
 
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